
The ALmix Insignia Control System (ICS) is a state-of-the-art, total plant control system for drum mix asphalt plants of all sizes. ICS provides a complete command of the blending process as well as individual motor control for every motor. ICS is an information center that allows the Operator to monitor, operate and report all plant functions. ICS yields real-time plant production data, resource consumption tracking, and 1/0 status unlike any other asphalt plant automation product on the market.
With ICS you can harness the raw information and oversight you need to unleash your asphalt plant performance, improve operational efficiencies, and fuel business decision-making.
Provided by ALmix
INSIGNIA CONTROL SYSTEM STANDARD FEATURES:
- Multi-point capability for all calibrations includes cold feeder, RAP feeder, belt scales, silo & tank level, temperature, pressure, etc. This reduces non-linearity error and improves accuracy for the full operating range.
- Automatic burner control with start-up and firing percentage status.
- Ignition diagnostic diagram displays the entire ignition sequence and pinpoints any failure to fire.
- Independent actuators for air, oil, and gas valves allow precise positioning without mechanical linkages.
- Air to Fuel ratios are displayed graphically and may be adjusted infinitely.
- Automatic air damper control with opening percentage (or exhaust fan speed control) and drum negative pressure status.
- Compressed air pressure display.
- Integrated chart recorder for Mix Temperature and AC Temperature.
- Automatic cleaning control with baghouse differential pressure status.
- Automatic batcher and silo selection control with actual batcher position, cross-drag conveyor flop chutes, and silo status.
- Interlocks, warnings, settable limits, and logs for added safety.
- Wide range of reports for production records and material consumption.
- Remote support provision facilitates fine-tuning & troubleshooting of the control system by ALmix engineers via internet or dial-up connection.
- Plant wiring diagrams are stored on the system hard drive for easy reference.