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    1. Business
    2. Construction Safety

    New Technologies that Protect Construction Workers

    Manufacturers are developing new equipment and technologies that help contractors keep their workers safe

    JessicaS 54b7e1b9ebaac Headshot
    Jessica Lombardo
    Jun 13, 2016
    wzs 1 tmi 11128258 570682bb853cc

    Let’s face it: Safety is not always something people want to talk about. It’s one of those topics that everyone knows is important, yet somehow seems to get glossed over on a daily basis.

    However, around the world workplace accidents kill one person and injure another 153 others every 15 seconds. These are not statistics that should be ignored.

    Manufacturers continue to invest in safety and are working to produce new equipment and technologies that can help keep workers safe.

    Crew Care

    Before workers are even allowed on the jobsite, ensure they are properly trained on your company’s safety procedures and have the proper personal protection equipment (PPE) that makes them visible to the traveling public when completing work.

    The American National Standards Institute (ANSI) requires that contractors wear safety vests when there is risk of collision with the traveling public. Safety vests have one of three classifications: Class 1, Class 2 and Class 3. For most paving & pavement maintenance jobsites, a Class 1 vest can be worn.

    Class 1 vests are for workers whose job puts them at the lowest risk level. These would be jobs in areas where traffic is traveling at or below 25 mph and work is taking place at a safe distance from a roadway. 

    According to the ANSI, in order for a vest to qualify as a Class 1 safety vest it must either a safety yellow or safety orange color and have a minimum of 155 square inches of reflective tape.

    Class 2 vests are for jobsites where traffic travels under 50 mph and Class 3 vests are for high-risk jobsites where traffic travels above 50 mph.

    One way to get your crews excited about safety is by making the safety vests they wear every day seem more interesting. While LED lighted vests are becoming popular to increase safety vest visibility, some companies are taking safety vests to the next level by adding smart technologies that help increase worker safety through GPS and health monitoring systems.

    The InZoneAlert vest uses GPS tracking and short-range communication — something that many cars will have in the future. It sends an alert to the worker and driver the moment danger is detected. The vest currently also features LED lights, speakers and vibrations to determine which mode of communication is most effective.

    RMIT University in Melbourne, Australia has also developed a new smart safety vest that uses sensors to measure a construction worker's body temperature and heart rate and then sends the data wirelessly to a smartphone app which will instantly alert users to any anomalies.

    Heat-related illnesses are very common in the construction industry, and often people don't realize they are suffering from heat-related illnesses until it is too late. Wearers of the vest will be able to track their health by wearing the vest, an additional incentive for use.

    Smart Vest Monitors Construction Worker Health in Real Time

    Site Safety

    Alerting the traveling public to your presence and keeping them out of your work zone is key to the safety of your crew.

    “Science says that the earlier you can alert the motoring public that a work zone is ahead, the more likely they are to make good driving decisions, meaning the less likely it is an incident will occur,” Jim Marshall, director of marketing for TrafFix Devices says.

    Contractors at minimum are required to comply with Manual on Uniform Traffic Control Devices (MUTCD) regulations issued by the Federal Highway Administration (FHWA). States may have additional work zone requirements in place as well.

    “These standards are in place for both worker safety and the safety of the traveling public,” Marshall says. “With a federal standard, drivers have a frame of reference for all work zones when they look similar from state to state. As a result, motorists become accustomed to a uniform look of a work zone and the behavior of the motorists is then in the best interest of the workers.”

    While cones and barricades haven’t changed much over the years, additional safety devices have been designed to increase worker safety. Many highway work zone have what is a called a New Jersey concrete barrier to keep cars out of the work zone.

    “Paving and pavement maintenance contractors normally use flag lines between cones to accomplish the same goal, but that doesn’t always keep cars out,” Marshall says.

    Instead, Marshall recommends contractors purchase longitudinal channeling devices which are the same as the concrete structures, only lighter and portable.

    “These barriers can be set up and filled with water once installed on the jobsite to keep them in place and create a barrier that inhibits the entry of a vehicle into the work zone,” he says.

    TMAs Increase Safety

    Many paving contractors haven't invested the money in a Truck Mounted Attenuators (TMA), but maybe they should. TMAs, also known as “crash trucks,” are energy-absorbing devices are attached to the rear of trucks or trailers that act as a barrier between workers and traffic. Drivers who lose control of their vehicles will first hit the TMA, which will fold and therefore absorb the impact while protecting the driver.

    However, since a TMA truck is meant to act as a crash cushion between a distracted driver coming into a work zone, and the construction workers that are in the work zone doing their job, there is no true purpose of the vehicle except to be hit. This means your workers who drive these vehicles are inevitably placed in harm's way, literally waiting to be hit.

    “There are many TMA trucks on the market today that are meant to act as a crash truck, but are built so poorly that the drivers and workers were still getting injured, or worse, killed,” says Samantha Schwartz, marketing & business development manager at Royal Truck & Equipment. 

    However, with the development of driverless vehicle technology, along with an attenuator, the game has changed. Royal Truck & Equipment has developed an Autonomous TMA (ATMA) that can maintain the safety of the work zone without putting the driver’s life in a high-risk and dangerous situation. 

    Safer Work Zones a Reality with Driverless Vehicle Technology

    Royal is testing the program in Florida and Pennsylvania.

    “The pilot program will yield a significant amount of never before captured data regarding the automation of road construction vehicles and the utilization of these vehicles in work zones,” Schwartz says. “What will be learned from the pilot program will apply towards further integration of these technologically advanced vehicles in an effort to continue to create a more safe and accident-free work environment on roadways.”

    All the right apparel, equipment and technology are helpful in making a work zone safer, but the level of safety in a work zone depends most heavily on the people involved in the project and working on the job site every day. Safety should be top of mind for the entire construction team — from project managers and supervisors, to the workers and equipment operators from start to finish on every project. 

    Light it Up

    Don’t forget proper lighting of the work zone if you are working at night. There are four main categories of lighting for work zones:

    1. Portable Light Plant Towers – This lighting consists of numerous luminaires mounted to a mast arm that is capable of holding the luminaires at various mounting heights. The mast arm is attached to a trailer with a generator that can be towed by a vehicle. To prevent glare these lighting systems should not be aimed toward traffic and should be aimed downward at the work and rotated outward no greater than 30 degrees from straight down unless the light has been designed specifically to prevent glare
    2. Balloon Lighting - This type of lighting consists of a large balloon type luminaire that provides a fairly large area of evenly distributed light and is relatively glare-free. Balloon lights can be mounted on slow-moving equipment or portable light towers.
    3. Roadway Luminaires Mounted on Temporary Poles – This would consist of any permanent roadway lighting fixture mounted on temporary poles and hard wired to an electrical system. This type of system would normally be prepared by a lighting design professional.
    4. Lights on Equipment – Headlights installed on most equipment do not normally provide adequate lighting for most work operations and as a large component of glare should not be used when facing any oncoming traffic. However, manufacturers of pavers and rollers are developing lights that can be mounted on the equipment to help better illuminate the jobsite at night. 

    PPE of the Future

    Hard hats have always been a symbol of construction workers. Today’s new Smart Helmet takes a mandatory piece of equipment and makes it an amazing piece of wearable tech. It’s equipped with a transparent visor, special lenses and 4D augmented reality to give the wearer a heads-up.

    Using sensors and cameras, the Google Glass hardhat from DAQRI features a sensor bar across the brow which handles all the tracking and alignment tasks. The helmet also gives instructions on completing tasks and warns of potential hazards. These new additions put a twist on an old mainstay, making it a useful piece of personal equipment for years into the future.

    ILLUMAGEAR is also making hard hats even safer by incorporating a Halo Light. These LED lights can be installed around the brim of any hard hat to create a halo of light around the wearer enabling the worker to see in all directions and making the worker visible to motorists from 1/4 mile away. Currently, 26 state DOTs are now using this technology on their hard hats. 

    “Some of the biggest safety concerns our employees face are not being able to see hazards and being struck by a motorist," Izzy Ciptak, safety & health program consultant with the Ohio DOT says. "The Halo Light provides light in dark conditions to increase employees’ safety and awareness, helps employees see and recognize hazards, and makes them more visible to motorists.”

    Along with the hard hat, work gloves are also getting upgrades to keep up with technology. Nanotips, has introduced a product designed to make work gloves more technology friendly while on the jobsite. The product, also called is a liquid solution that makes any glove touchscreen compatible making mobile device use while wearing the gloves much easier.

    According to the company's website, Nanotips mimics the touch of human skin enabling the user to interact with all touchscreen devices. 

    The product is simple to use — just apply the liquid solution to your gloves and let dry. Nanotips claims it is ready for use in under five minutes. The liquid solution can be applied to leather, rubber, fabrics and fleece.

    Nanotips is a semi-permanent product meaning it would need to be reapplied once the functionality starts to wear off. That can vary from several weeks to months depending on the usage of the gloves.

    Other companies are developing comprehensive solutions to workplace risk through wearable tech, with platforms that enables workers to reduce injuries and employers to improve operational efficiency. The technology can detect when a worker carries too much weight, makes a “bad bend,” or enters an area that puts them at risk for injury because of environmental conditions or getting too close to dangerous equipment.

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